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Cast Iron S Series Helical Worm Gear Reducer (0.18-22KW)

This cast iron helical-worm gear reducer delivers 0.18-22KW input power and 90-4000 N.m output torque. It features a compact design, multiple mounting options, and low-noise operation designed for heavy-duty industrial conveyor and mixing systems.
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Product Highlights

  • Combined Gear Technology: Utilizes a helical and worm gear combination for improved efficiency.

  • Compact Structure: Space-saving transmission design suitable for various industrial setups.

  • Low Noise Operation: Operates smoothly with noise levels maintained between 65-75 dB.

  • Advanced Heat Treatment: Features carburizing and quenching for enhanced gear durability.

  • High Efficiency: Offers higher transmission efficiency compared to standard single-stage worm wheels.

Key Features & Buyer Benefits

Feature Advantage Buyer Benefit
Combined helical and worm gear technology Provides higher transmission efficiency and loading capability than a standard single-stage worm wheel. Improves overall equipment performance and reliability while handling heavy industrial loads.
20CrMnTi gear material with carburizing and quenching heat treatment Achieves high gear hardness (HRC58-62) and precision (ISO1328 level 5-6). Ensures long-lasting durability and reduces the frequency of maintenance and replacements.
Compact structure with low noise output Requires less installation space while operating smoothly with noise levels between 65-75 dB. Saves valuable facility space and creates a safer, less disruptive working environment.

Product Specifications

Available Models S37, S47, S57, S67, S77, S87, S97
Input Power 0.18~22KW
Output Torque 90~4000 N.m
Ratio 10.27~244.74
Gear Precision 5-6 (ISO1328)
Gear Hardness HRC58~62
Materials Cast Iron (Casing), 20CrMnTi (Gear), 40Cr and 20CrMnTi (Shaft)
Mounting Types Foot mounted, flange mounted, torque arm, shaft mounted
Output Shaft Hollow shaft, solid shaft
Noise Level 65-75 dB
Colors Blue, Grey (Custom colors available upon request)
Certifications CE, ISO9001, BV, SGS
MOQ 1 Set
Delivery Time 25 Days
Warranty 12 Months
Production Capacity 10,000 Pcs per month
Shipping Ports Shanghai or Ningbo

Applications

This gear reducer is designed for integration into various industrial systems, including:

  • Conveyor Systems

  • Mixing Equipment

  • Food Processing Machinery

  • Packaging Lines

  • Wastewater Treatment Facilities

Buyer Notes

To ensure the product meets your specific project requirements, please confirm the following details during your inquiry:

  • Exact Ingress Protection (IP) rating required for your operating environment (especially for wastewater treatment).

  • Precise physical weights for the specific gearbox models (S37 to S97) needed for your installation.

  • Specific recommended lubricant types for optimal maintenance schedules.

  • Exact unit pricing based on order volume and selected model sizes.

Frequently Asked Questions (FAQ)

Q: What is the input power and output torque range of this gear reducer?
A: The S Series gear reducer supports an input power range of 0.18 to 22KW and delivers an output torque between 90 and 4000 N.m.

Q: What mounting options are available for installation?
A: The gearbox can be configured with multiple mounting types, including foot mounted, flange mounted, torque arm, and shaft mounted options.

Q: What materials are used in the construction of the gearbox?
A: The casing is made of durable Cast Iron, the gears are manufactured from 20CrMnTi, and the shafts utilize 40Cr and 20CrMnTi materials.

Q: What is the standard delivery time and minimum order quantity (MOQ)?
A: The standard delivery time is approximately 25 days, and the MOQ is 1 set.


S SERIES HELICAL-WORM GEARMOTOR ARE AVAILABLE IN THE FLLOWING DESIGNS:

 

1

S..Y

Foot-mounted helical-worm gear motor with solid shaft

2

 

SA..Y… 

Helical-worm gear motor with hollow shaft

3

 

SF…Y…
Flange-mounted helical-worm gear motor with solid shaft

4

 

SAF..Y… 

Flange-mounted helical-worm gear motor with hollow shaft

5

SAT…Y… 

Helical-worm gear motor with hollow shaft and torque arm

6

 

S(SF,SA,SAF,SAZ)S …. 

Shaft input helical-worm gear motor

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